Lego unveils prototype building brick using recycled plastic bottles

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Danish toymaker has so far set aside $400m to go green

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Bricks at Lego’s materials and safety testing labs in Billund, Denmark. Picture: LEGO GROUP/REUTERS

Lego’s search for an alternative material has been a challenge, with almost 150 engineers and scientists testing many different plant-based and recycled materials over the past six years. Lego, which uses about 100,000 tonnes of plastic in its products each year, said it will use recycled material from plastic bottles that are certified as safe to handle beverages in Europe and the US.Since 2018, the company has made some of the less rigid parts of Lego sets, such as plants and trees, from bio-polyethylene made from sugarcane.

Lego said in 2020 it would invest $400m over three years to step up efforts to use sustainable materials and that it aimed to replace plastic bricks with ones made from sustainable materials by the end of the decade.

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