Tested To Last: 5 Ways To Ensure Manufacturing Durability And Reliability

That will include electric vehicles, which are expected to play a pivotal role in decarbonizing transportation. They will benefit from how turbocharging extends the distances they travel between charges, addressing one of consumers’ chief concerns.

Mitsubishi Turbocharger performs 100 different tests on components to ensure their reliability, functionality and safety.In manufacturing, you have to understand the biggest threats to equipment before you can combat them. For instance, every turbocharger suffers from severe temperature fluctuations that affect long-term productive use and lifespan. The turbine housing, the structure that holds together a turbocharger’s components, is particularly vulnerable to such thermodynamic stressors.

Thrust bearings are static bearings permitting rotation between different parts. Different temperature cycles generate friction, which can interfere with the bearings and compromise turbocharger performance. To combat this, the bearings are lubricated with motor oil. But not every motor oil will do in every case. Each turbocharger is different, requiring a specific volume and oil viscosity to remain maximally functional in the face of various temperature cycles.

The MHI staff tests various wheels made of different materials, like titanium aluminide or Inconel , to determine which materials rotate best, completing the most revolutions in a specific period of time.As frightening as it sounds, centrifugal forces can shatter the housing of wheels inside a turbocharger. If they do, wheel components can actually penetrate the interior of the vehicle itself and injure its occupants.

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